How a Socks Factory Works

 Socks are a vital part of any outfit, providing a soft and comfortable base beneath the feet. They are also often seen as a fashion item, with many styles and colours available to suit different tastes. However, as the demand for socks continues to increase, it’s important that factories keep up with production to ensure they can meet consumer demand. To do this, they have to develop more efficient methods of producing them and find ways to reduce their costs. This is where outsourcing comes in, with many immature and small China sock factories now outsourcing parts of their production line. However, it’s important to remember that outsourced production can lead to quality problems and supply issues in the future, so a good factory will always take time to select a partner who has a strong reputation and is capable of fulfilling orders reliably.

The days when socks were made solely by hand are long gone, and with the UK alone buying 120 million pairs of them last year, a more industrial manufacturing process is required to meet this demand. The sock manufacturing process is a complex one, including knitting, seaming, shaping, pairing and constant quality checks.

JASAN Group is a world-class wholesale sock manufacturer in China with the most advanced machinery and ten years of experience in sock manufacturing, which makes them a perfect partner for big fashion brands around the globe. The company has five production bases and specializes in cotton socks and seamless underwear, and they produce for the likes of ADIDAS, PUMA, NIKE and H&M. JASAN Group is dedicated to social responsibility, and they have obtained the ISO 9001, OHSAS 18000, C-TPAT counter-terrorism certification and other well-known social responsibility system certifications.

Once the sock has been made, it is rolled up and then put into the Stocking Setting Machine. This is like a big steam oven and the high temperature disinfects and sterilises the sock before it’s left to cool down again. Once it’s fully cooled, the sock is then inspected again for any faults, before it’s packaged up in its finest, custom designed box.

The sock manufacturing industry is a highly competitive and fast-growing sector of the clothing and textiles industry, with global sales expected to exceed $61 billion by 2022. The industry is dominated by multinational companies, but there are also a number of smaller independent suppliers, especially in the US and Europe.

Hosiery manufacturers are constantly pursuing new technologies and materials to improve their product offerings. The newest innovations are designed to add extra functions such as compression, waterproofing and even socks for diabetics. They also aim to improve sustainability by using organic and eco-friendly yarns such as merino wool, bamboo, cellulose and viscose blended with polyamide. Some suppliers even use the latest technology to create socks that conform to OEKO-TEX Standard 100.socks factory